Printed Circuit Board Assembly Services Company in India
Printed Circuit Board Assembly is also commonly referred to as PCBA. It encompasses
the processes that are involved in the soldering of assembling elements of the
electronic components into a printed circuit board. A printed circuit board is the
board that is present before the addition of all the electronic components. It is
abbreviated to PCB.
USPL. is one of the best printed circuit board assembly Services providers and
manufacturer companies based in India. We offer printed circuit board assembly
services and PCBA manufacturer services with 100% quality guarantee.
Lastly, none of these materials can be fixed onto the PCB board without the presence
of soldering stations, wave soldering machines, and SMT equipment. During the
assembling process, various inspections and testing equipment are used to ensure if
the final product will work as per expectations.
The entire soldering of components into the printed circuit board consists of the
following steps:
• Insertion of each element
• Flux application
• Preheating
• Cleaning
• Testing
Once all the steps have been completed, the Printed Circuit Board becomes a printed
circuit board assembly that is ready for use.
Surface Mount Technology SMT Assembly:
We make use of the latest technologies to ensure our consumers always
get the
best
quality PCBA. By the help of surface mount PCB assembly where the electronic
devices
are placed directly on the circuit boards. Surface mount technology has
overtaken
the process of through-hole. By doing this, the PCBs are made with more
precision
and quickly. Our team of professionals ensures you get the best-in-class Surface
Mount PCB Assembly in all sizes and for all electronic devices.
Surface Mount Technology:
We design PCBs with precision and detail. Our PCBs are made with
the
use of surface
mount technology. Surface mount PCB assembly requires the electronic
components.to
be placed on top of the board to produce an end product that is known as SMT.
With
the use of Surface Mount Technology, we have been able to produce circuit boards
that are compact but serving the same function. Using SMT, we have quickened the
process of surface mount PCB assembly.
Our team is there to listen to your needs and requirements and act quickly to
ensure
you always have the best. With years of experience and practice in this field,
you
can trust our team to give you the best surface mount PCB assembly in India.
Solder Paste Inspection
By focusing the customer quality USPL has installed loop back system 3D
solder paste
inspection machine in manufacturing line. In complete surface mount technology the
solder past process is very critical process which will directly reflect on the
quality of the assembles PCB.
Generally this inspection process to carried by off the production line, and it
purely by manual process
By solder paste inspection machine, following all the parameters are measured for
each pcb’s.
Length of the solder paste
Width of solder Paste
Height of the solder paste
Wave Soldering Services
SMT soldering is the process by which components are soldered onto the
Printed Circuit Boards (PCBs). The main feature of SMD manufacturing is that the
components have very small or no leads at all. The SMD assembly procedure makes use
of a reflow soldering oven to align the components on the board. The boards are then
washed to remove any flux residues or stay solder balls. If you are looking for a
place where you can get the best SMT soldering done, then look no further. We, at
USPL ensure our customers are served with the best circuit boards that are done with
precision and hard work.
We use the best available technologies of wave soldering in India to make our
circuit boards. USPL is the most outstanding company. We deliver our products
promptly and have a high customer satisfaction rate. We offer both RoHS (Restriction
Of Hazardous Substances) and Non-RoHS process of wave soldering. The ROHS method
uses lead-free soldering. The chemical makeup of the solder used will be
tin-silver-copper or tin-copper-nickel alloys, where the solder usually contains
more than 90% of tin.
By solder paste inspection machine, following all the parameters are measured for
each pcb’s.
Length of the solder paste
Width of solder Paste
Height of the solder paste
Conformal Coating
After a PCB is manufactured, it is assembled with electrical components
that serve the primary functions of the electronic device. Electricity, as a form of
energy, has the ability to transfer from one source to another. In those intense
habitats, components undergo high-temperature changes and excessive energy
transfers. These consistent changes may damage the PCB. In order to prevent the
same, an additional coating is added. This extra protection is known as the circuit
board conformal coating.
It is necessary for the PCB to contain a coating which helps in better performance.
While numerous servicing methods are available, it is economical for the
manufacturer to choose the correct layering. It depends on the nature of the PCB,
with accordance to the device and what it does. This will help the manufacturer,
optimally and economically. When outsourced, it is the purpose of the service
provider to ensure that the coating is fairly done. AS of USPL is assuring the
coating by manually.
Automated optical Inspection Services
AOI Automated Optical inspection is a technology provided by USPL which allow
manufacturers to identify defects and missing components. It is an automated visual
inspection of the Printed Circuit Board Assembly in which a camera is used to scan the
device autonomously trying to recognize possibilities of catastrophic failure and quality
defects. By automatically identifying the defects which will contribute the economic saving
in terms of money, man power, quality and helps us meet the customer expectation.
Automated Optical inspection (AOI) is commonly used in the manufacturing process because of
it being a non-contact test method and still proving to be very useful. By this process
following defects can be identified and helps us meet quality expectation of the customer.
Component offset
Component polarity
Component presence or absence
Excessive Solder Joints
Flipped component
Height Defects
Insufficient Paste around Leads
Insufficient Solder Joints
Lifted Leads
Solder Bridges
Tombstoning
Wrong Part
Bridging
Our AOI inspection services in India will massively help with the production rate and the
retaining of the quality as well. It will also help relieve stress over many workers who
will find it impossible to perform manual inspection over these circuits. We also make sure
to reduce the manufacturing time,
With our AOI services, you can manufacture satisfying customer products without the worry of
failure.